Udemy – Pressure Relief Valve Sizing & Selection (ASME/API)

Udemy – Pressure Relief Valve Sizing & Selection (ASME/API)
English | Tutorial | Size: 5.44 GB


Learn to size and select PRVs using ASME Section VIII & API 520/521. Includes relief scenarios, equations, and examples.

This course is also available as part of my engineering training library on chemengpro, where I share tools, templates, and bonus materials for engineers.

Chapter 1: Introduction to Pressure Relief Devices

Understand the purpose of pressure relief valves (PRVs) in industrial systems

Compare pressure relief valves vs rupture discs – pros, cons, and typical use cases

Learn the function of relief devices in series and when dual protection is required

Chapter 2: Types of Relief Devices and How They Operate

Explore the types of pressure relief valves: spring-loaded, weight-loaded, balanced, and pilot-operated

Understand the impact of back pressure on PRV performance

Compare conventional vs balanced pressure relief valves

Learn key pressure safety definitions:

Set pressure, design pressure, maximum allowable working pressure (MAWP), overpressure, accumulation, blowdown, closing pressure, relieving conditions

Identify the mechanical components of a PRV

Understand open vs closed bonnet designs

Learn the differences between gas relief valves and liquid relief valves

Introduction to:

Balanced PRVs

Pilot-operated PRVs

Rupture disc devices

Rupture pin technology

Chapter 3: Pressure Relief Standards and Codes

Understand the difference between codes vs standards

Introduction to ASME Boiler and Pressure Vessel Code (BPVC)

Overview of ASME certification requirements for PRVs

Introduction to API 520, 521, and 526 standards related to relief valve sizing and design

Chapter 4: Overpressure Protection Scenarios and Design Philosophy

Identify common overpressure scenarios in process industries

Differentiate between reasonable and unreasonable scenarios

Understand the concept of double jeopardy in risk assessment

Analyze causes of overpressure with examples:

Operator error

Instrumentation failure

Blocked or closed valves

Check valve failure

Utility failure (e.g., cooling water, steam, power)

Plugged filters or vents

Heat exchanger tube rupture

Chemical reactions

Hydraulic expansion

Fire exposure:

Fire in liquid-filled vessels scenario

Fire in gas-filled vessels scenario

Learn best practices for fire overpressure protection

Understand the limits of PRVs – when additional safeguards are needed

Introduction to underpressure scenarios and vacuum relief

Learn about the required documentation for a complete relief system design package

Chapter 5: Relief Valve Sizing Calculations and API/ASME Methodology

Follow API/ASME-compliant pressure relief valve sizing guidelines

Understand key sizing considerations:

Orifice area selection

Effective area vs actual area

Rated vs effective discharge coefficient (Kd)

Review PRV inlet pressure loss and outlet back pressure limitations

Understand Cold Differential Test Pressure (CDTP)

Determine relieving pressure for:

Single-failure contingencies

Multiple (double) contingencies

Fire case scenarios

Perform PRV Sizing Calculations for:

Gas service – Critical flow

Gas service – Subcritical flow

Steam relief valves

Liquid relief valves (High Viscosity and Low Viscosity)

Rupture Disc Sizing and Selection

Learn rupture disc sizing methodology under API/ASME

Define and apply:

Burst pressure

Manufacturing range

Burst tolerance

Operating ratio

Understand how to select, specify, and size rupture discs for industrial applications

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